Tray packers are the modern-day linchpins of the manufacturing process. Without this convenient automation technology, the packing of multiple products into cardboard boxes/trays would be a time-consuming job. Individual products would have to be picked and packed into trays manually, and efficiency would be cut by half. Thanks to tray packers, creating multiple packs of products is automated and worry-free. While this technology has been used in the food and beverage industry for many years, it is also equally prevalent in a variety of industries that benefit from it greatly.
Pharma
Precision and reliability are paramount in the pharmaceutical industry. Asmech Systems Ltd. has 25+ years of experience in serving the industry with high-quality, customisable Tray Packers that shine in this domain by providing a systematic and accurate packing solution for pharmaceutical products. The compact design saves valuable cleanroom space, and the customisable settings enable operators to cater to the specific requirements of different pharmaceutical packaging formats, ensuring compliance with stringent industry standards.
Beauty
Tray packing is a common practice in the cosmetics and personal care industry, where presentation and protection are equally important. Asmech Tray Packers offer the flexibility needed for packing a diverse range of cosmetic products, including bottles of various shapes and sizes. The automated process reduces the risk of product damage and enhances the overall efficiency of packaging lines, meeting the dynamic demands of the beauty industry.
The tray packers we produce in the sector are ideal for product types with its main purpose of collating products to be shipped to other factories. This means that the transport, unpacking, and filling of the products is much easier for the secondary manufacturer.
E-devices and tech
Here, ‘handle with care’ is a necessity. With tray packers that offer nesting capabilities, securing fragile components and devices is hassle-free. It ensures a secure fit for irregularly shaped items, and the ability to modify speed caters to the diverse range of product sizes found in this industry. This feature is particularly valuable in preventing damage during transportation and handling, ensuring that the end-user receives electronic devices in pristine condition.
Food and beverage
Last but not least, Asmech Tray Packers find a natural home in the food and beverage industry. Their versatility allows them to efficiently pack a wide range of products, from delicate glass bottles to irregularly shaped food containers.
The benefits to Asmech’s tray packers are many, and here are some key features that set us apart from the rest of our competitors in the market:
- Versatility in Tray Sizes: Asmech Tray Packers accommodate both half and full trays, providing a flexible solution for a wide range of products. This versatility is a key asset, allowing diverse industries to efficiently pack different product sizes without the need for multiple packaging solutions.
- Compact Design for Space Savings: With limited shop floor space, our Tray Packers’ compact design is a space-saving solution. We offer our clients bespoke solutions that are designed keeping in mind the limitations of their production environment.
- Automated Indexing for Minimal Intervention: The tray packers are introduced and indexed through the system only after each row has been placed. This automated indexing minimises the need for constant operator intervention, enhancing operational efficiency. Operators can focus on other critical aspects of the production line until each tray has been filled with the correct number of products.
- Variable Speeds for Optimal Efficiency: Recognising the importance of speed in manufacturing, Asmech Tray Packers offer variable speeds dependent upon product size and stability. This adaptability ensures optimal efficiency in the packaging process, preventing bottlenecks and accommodating the unique characteristics of different products.
- Nesting Capabilities for Bottles: The ability to nest round or oval bottles along both the 1200 and 1000mm edges is another standout feature of Asmech Tray Packers. This functionality ensures a secure fit for bottles of varying shapes, minimising the risk of breakages during transportation. This is particularly valuable in industries where delicate or irregularly shaped items are commonplace.
As businesses aim for operational excellence, our customisable range of products continues to be a reliable and adaptable solution to meet the individual needs of diverse industries. If you think your shop floor could benefit from a Tray Packer as efficient as ours, please do not hesitate to get in touch on 01623 424 442 or write to us at sales@asmechsystems.co.uk
