Projects

Challenge Our client, a well-established manufacturer in the blow molding industry, required a fully integrated conveyor system to optimise the flow of plastic preforms and blown bottles within their production facility. The project presented several key challenges: Limited space between the blow molding machine and the filler, restricting conventional accumulation options. Slow filler speeds, which…

Overview Asmech Systems Ltd recently partnered with a major brewery to upgrade and integrate a series of conveyors and machinery into their production line. The goal was to streamline the movement of empty cans from depalletising through to end-of-line packing stations, ensuring seamless, efficient, and reliable operations. Challenge The client needed a system capable of:…

Client Overview Our client, a leading company in the soft drinks sector, required an innovative solution to enhance their production process. The goal was to efficiently invert bottles to coat the underside of caps with juice while ensuring seamless integration into their existing production line. Project Overview Asmech Systems Ltd was engaged to deliver a…

An Irish based food manufacturing company invited Asmech to tender for a project to supply six Modular Conveyors which would be integrated into their existing production facility for Label application. Asmech successfully secured the project and worked alongside Videojet UK to provide an efficient and cost-effective solution to the customer’s requirements. The Solution Each of…

Rolled Product Chute Asmech Systems Ltd were challenged with improving the operation of an existing production line which supplied a central trough conveyor with product from two different conveyor lines. The current system featured an additional conveyor on each conveyor line to lowerate product and transfer it onto the centralised conveyor system. This current operation…

Asmech Systems Ltd have been extremely busy over the past few months supporting customers through the Coronavirus pandemic whilst still delivering our usual projects. Our most recent turnkey solution for induction heat sealing units was supplied to the dairy sector. Induction Heat Sealing Asmech were tasked with replacing two Induction Heat Sealing units from within…

Asmech Systems Ltd were previously challenged with improving the design of an existing box filling solution which had been implemented on site by operators and engineers. Whilst the existing unit increased production time, it was apparent that it was not as effective and safe as required. Asmech were tasked with designing and manufacturing a new,…

The UVT Light Sabre is a portable hand-held device designed for decontamination of surfaces and hard to reach areas. The user slowly passes the device over the contaminated area, allowing the energy from the high output UV-C Emitter to decontaminate all surfaces. A safety shield prevents direct exposure to UV-C energy. The UVT Light Sabre…

Asmech Systems Ltd continue to grow and extensive list of OEM and end user customers ranging from various sectors, such as industrial, pharmaceutical, healthcare and more. In addition to this, Asmech have always been keen to work with other OEMs and have built many relationships with other product suppliers in order to fulfil large capital…

Asmech Systems Limited have continued to operate a “business as usual” policy throughout the current COVID-19 crisis; and have recently completed another fantastic project at a Blow Moulding facility. The first phase of the project is currently installed and running on site; allowing production to deliver an increase in bottles downstream to the filling hall.…

Asmech undertook a project to supply a market leading dairy with a brand-new Cap Feed Elevator System. The new solution was required to replace an existing system that was proving to be unreliable. The new Conveyor which Asmech designed, manufactured and installed proved to be so successful that we recently accept another order for a…

A local plastic manufacturing company who supplies 95% of the UK’s bottle caps continued to grow their relationship with Asmech as they invited Asmech to tender for a project to replace three of their existing box stations and conveyor lines. Asmech successfully secured the project and managed to offer a more cost effective and efficient…

Asmech were recently approached by a leading plastic manufacture to supply and install a belt conveyor at one of their shared sites for bottle handling. Our customer recently completed a larger project to expand their storage facility, with subsequent relocation and modifications to existing systems. This internal project had left a further issue on site…

As part of a brand-new £40million water park, Asmech Systems have successfully supplied the Raft Lift System to deliver used rafts from the outfeed of the water slide, back up to the top where they can be used again by the next rider. The bespoke lift stood a staggering 11.7m high to allow rafts to…

Asmech were successful in winning another project with a market leading dairy to improve the current packing process on site. The justification of the project was based on a reduction of over 26,000 tet movements over the course of a year, transposing into an average of 12.5% utilisation improvement. The requirements for conveying and handling…

To reduce their carbon footprint, a leading food manufacturer undertook a project to convert from plastic to cardboard packaging trays. In order to achieve this, Asmech provided a wire belt conveyor system. This decision had beneficial environmental and financial savings. However, the new product proved difficult to be transported throughout the existing conveyor system. Asmech…

Asmech carried out another successful project for a long-term customer in the pharmaceutical industry. The chosen solution for the customers requirements featured a timing belt conveyor. The timing belt conveyor has become one of Asmech’s most popular products. It allows the system to be centrally driven to achieve tight transfers, simplistic construction to reduce spare…

The second largest pet food manufacture in 2018 chose Asmech. We had to design, manufacture and install a new modular conveyor line. It was to be installed in one of their UK factories. Due to continuous growth and product demand, our customer commissioned a new production line to increase productivity. Asmech were invited to tender…

Continuing to build on a close working relationship, Asmech recently supplied a rotary table and conveyor system. The system was integrated into a rotary filler and capping machine. The overall project was to supply a beverage manufacturer with a new bottling line. This line carried out each of the bottling processes. From blowing to filling,…

Leading UK manufacturer Asmech Systems Ltd successfully completed a turnkey solution at a fresh food distribution factory. Featuring a heavy duty, zero-line pressure roller conveyor system with bi-directional capabilities. The project was to supply an automated system to interface with both imported and exported produce. This would allow distribution workers to load trailers from the warehouse. It…

Asmech were recently approached by a leading dairy to automate their manual cheese filling process. Reducing the number of operators working on the line. Asmech proposed a new cheese conveyor system to achieve this. The old process The previous process required an operator, to assemble the cheese hoop moulds before positioning them beneath the filler…

Asmech was invited by one of the UK’s leading crisp and snack supplier to manufacture a machine with an air rinse facility to be integrated into their existing filling line to remove debris from the base of the containers. This system will accept containers in a single file line, and using side gripping conveyors transport…

A nutritional beverage supplier in Ireland approached Asmech Systems Ltd to design, manufacture and install a conveyor system to sterilise the caps and cool the base of hot filled bottles. A typical Asmech solution for this scope of work would be our Loop Inverter. This machine accepts product which is presented from the production line…

The biggest project undertaken by Asmech Systems to date (2012) A well-known dairy invited Asmech Systems Ltd to be involved in their ‘Super Dairy Project being manufactured in the UK. The 70-acre site; which has the capacity to produce 1.5 Million bottles of milk per day (provided by 900 farmers), is based in Buckinghamshire and…

A well-known dairy in Scotland contracted Asmech Systems Ltd to oversee the installation and line modification required for the replacement of three bottle labelling machines on three separate production lines, the aim was to improve efficiency and reduce costs. The new machines would all be of the same design and incorporate modern technology and design…

Asmech Systems; Design, Manufacture and Install a Heavy-Duty Pallet Conveyor for a local company who are producing concrete products for the building industry. Heavy Duty Pallet Conveyor recently supplied to Mansfield Brick Co. Ltd General Manager, Dominic Delich has kindly commented as below:  From our first meeting Asmech Systems demonstrated their willingness to offer workable…